Low-volume Production Service
Logell Mold’s low-volume production offers production services for 100-10,000 plastic parts and 1-500 high-precision metal parts.
An NDA can be signed if needed before the quotation.
Which Process Is Most Suitable For Your Small-Batch Project?
Our injection molds are typically fabricated using CNC machining or EDM (Electrical Discharge Machining) processes. The components made for these molds include:
I Need 100 – 10,000 Production-Grade Plastic Parts
Applicable Scenarios Description:
We recommend Option A:
I Need 1 – 500 High-Precision Metal or Plastic Parts
Applicable Scenarios Description:
We recommend Option B:
I Need to Quickly Obtain Several Prototypes
Applicable Scenarios Description:
We recommend Option C:
Option A – Rapid Tooling & Low volume Injection Molding
When you need plastic parts with consistent appearance and performance in quantities less than 10,000 units, we recommend the rapid tooling + injection molding service process. This is also one of Logell Mold’s two core businesses, making it a reliable choice.
Solution Workflow
1. Analysis & Quotation
Engineers will analyze the 3D files you upload and provide a detailed quotation (including DFM analysis if required) within 24 hours.
2. Mold Design & Manufacturing
Mold designers will design the mold, and then the mold department will manufacture it using rapid tooling steel.
3. Mold Testing & Verification
The injection molding department will conduct the first mold test, and your project manager will send photos/videos of the parts for your confirmation.
4. Low-Volume Production
After mold test confirmation, full low-volume injection molding production will be carried out using the corresponding materials.
5. Post-Processing & Quality Inspection
Post-processing such as gate removal, spraying, and silk-screening will be performed, and 100% inspection will be conducted to ensure quality.
6. Safe Delivery
Parts will be properly packaged and delivered to you via our global logistics network.
What We Can Deliver for You:
High Precision & Quality
The appearance and performance of the parts far exceed those of other rapid prototyping methods.
Unit Cost Optimization
We help you significantly reduce tooling investment.
Fast Time-to-Market
Deliver the first batch of usable parts within 3-5 weeks.
Option B – CNC Prototyping
When your project has stringent requirements for metal materials, extreme precision, and complex structures, and the quantity is less than 500 units, CNC prototyping is the optimal choice for low-volume production processes that balance flexibility and reliability.
Solution Workflow
1. Process Planning
CAM engineers will plan the optimal machining paths and fixture solutions for your parts.
2. Programming & Setup
Convert CAD files into codes recognizable by CNC machines, and prepare raw materials.
3. Precision Machining
Perform processes such as milling and turning on 3-axis and 5-axis CNC machines to complete complex parts in one go.
4. Post-Processing
Conduct treatments like deburring, sandblasting, anodizing, electroplating, and painting as required.
5. Quality Inspection
Inspect critical dimensions using equipment such as CMMs and 2D optical measuring instruments.
6. Safe Delivery
Attach the quality inspection report, securely package the parts, and ship them out.
What We Can Deliver for You:
High design freedom
5-axis simultaneous technology can complete the most complex geometries in one go.
Micron-level precision
We stably achieve strict tolerances of ±0.005mm.
Option C – 3D Printing
When speed is your top priority, and you need to validate designs, test assemblies, or create conceptual models, 3D printing becomes the preferred choice.
Solution Workflow
1. File Preparation
Optimize and slice 3D model files to match the printing equipment.
2. Batch Printing
Consolidate orders from multiple clients for efficient batch printing on industrial-grade SLA, SLS, and FDM equipment.
3. Post-Processing
Perform processes such as milling and turning on 3-axis and 5-axis CNC machines to complete complex parts in one go.
4. Rapid Quality Inspection
Conduct basic appearance and dimensional checks to ensure consistency with the model.
5. Agile Delivery
Quickly package and ship via express delivery.
What We Can Deliver for You:
Ultimate Speed
Receive physical models within a week.
No Structural Limitations
Easily produce complex internal structures such as hollow designs, lattices, and integrated moving parts.
Why Choose Our Low-Volume Production Service?
Cost Optimization
Our special DFM analysis has helped over 85% of clients optimize designs. We have cut overall production costs by an average of 15%.
Delivery Assurance
With dedicated rapid tooling units, we deliver first-shot injection molding samples in under 3 weeks.
Communication Efficiency
Our dedicated project managers can reduce time spent on tracking and coordination by over 70%.
Success Rate
We achieve a >99% first-time success rate thanks to our insights from a 3000+ project database.
Supply Chain Resilience
With 200+ materials readily available and multi-process solutions, we mitigate single-source supply chain disruptions.
IP Protection
We maintain a zero IP dispute record, safeguarding your work beyond standard NDAs after serving thousands of clients.
Low-Volume Production Materials
Low-volume manufacturing can be executed with just about every material suitable for mass manufacturing. At Logellmold, our low-volume production services are compatible with materials in the plastic, metal and elastomer categories. We understand the importance of material compatibility, which is why we stock materials that will help our clients deliver on the quality, functionality, strength and any other specifications for their product.
Success Rate
Success Rate
Success Rate
Low-Volume Production Finishes
At Logell Mold, we offer a number of post-processing solutions like surface treatment and finishing to help perfect the look, feel and performance of your parts. Explore our list of die casting finishes below:
